Emergent BioSolutions has lost control of one of the principal US plants designated to make Covid-19 vaccines.
After mixing up vaccines from AstraZeneca and J&J, botching up to 15 million doses, J&J is now moving in its own manufacturing team — at the direction of the feds — to run Emergent’s troubled Bayview plant in Baltimore, which has been tagged for multiple operating violations.
As J&J’s team moves in to take the reins on producing its vaccines, while looking to get a quick emergency approval for the facility, AstraZeneca will now look for an alternative site to produce its vaccine — after development delays forced it into a likely 4th place finish in the US.
J&J’s statement Saturday night outlined the plan:
Johnson & Johnson is assuming full responsibility regarding the manufacturing of drug substance for its COVID-19 vaccine at the Emergent BioSolutions Inc. Bayview facility. Specifically, the Company is adding dedicated leaders for operations and quality, and significantly increasing the number of manufacturing, quality and technical operations personnel to work with the Company specialists already at Emergent.
The transition of control marks another major blow to Emergent $EBS, which has seen its share price stagger over the past 2 months, losing more than a third of its value with a 13% plunge on Friday alone. Investors will get another chance to size up its operations once the market reopens on Monday morning.
Emergent — which had protested that its quality control system worked as planned in identifying the manufacturing snafu last week — has not yet responded to a request for a comment.
The Washington Post reported late last week that the Bayview plant had been cited a year ago for multiple operating violations ranging from inadequately trained personnel and improperly secured records, while proper testing procedures were not followed correctly. In particular, they raised deficient efforts to “prevent contamination or mix-ups.”
Nevertheless, Emergent had won more than $1.3 billion in contracts from the government as well as J&J and AstraZeneca to produce doses.
J&J still plans to produce nearly 100 million doses of its vaccine by the end of next month as vaccinations in the US now pace past 3 million jabs a day. And with 100 million Americans counting at least one vaccination, the rapid gush of supplies from J&J, Pfizer/BioNTech and Moderna may make AstraZeneca’s vaccine unnecessary to finish the first wave of inoculations.
The AstraZeneca vaccine, though, has been dogged by repeated reviews in Europe over its possible connection to blood clots and doubts about the data regarding older patients, even as health officials continue to insist it should be used to fight the pandemic.
The Washington Post reported over the weekend that federal officials are looking at ways of adapting the AstraZeneca vaccine to fight new, tougher variants that are spreading faster than the original SARs-CoV-2 virus.